General Introduction
Qier Machine Tool Group Co., Ltd. (reformed from Qiqihar
No.2 Machine Tool Works) moved to north from
Shenyangin October 1950, was the first group of important enterprise in domestic machinery
industry in the period of first “five years plan” and was entitled as one of the
18 largest industrial enterprises. Through 50 years development, it has formed its
own features and advantages on heavy-duty CNC milling-boring machine、heavy-duty mechanical press、large automatic metal forming machine and milling machine
series. The products are mainly used in such important industries in China: national
defense、military industry、aerospace、shipbuilding、automobile and energy, etc. The rate of CNC machine
tools production value reaches to over 70% and the heavy-duty、super heavy-duty products to over 80%.
This enterprise is the noted base producing heavy-duty machine tool and metal forming
facilities, the key enterprise supported by the national CNC machine industrialization
item, the national large industrial enterprise, the high-tech enterprise in Heilongjiang
Province and one of the 22 main enterprises supported by the state. The state famous
Mahengchang Team is at our enterprise. Recent years, Jiang Zemin、Zeng Qinghong、Wu Guanzheng、Wang Zhaoguo and other leaders
of the party and the state paid much attention to us and came to inspect in person.
Since the establishment of the enterprise, we have produced
over 60 thousands sets of various machine tools, among which the heavy-duty metal
cutting machine and the metal forming machine weighted over hundred tons for one
piece are more than 1000 pcs. That fills nearly 100 national blank items and offers
a great number of key and large important facilities for enhancing the basic industry
and the national defence ability. It is one of the famous base to provide national
defense and military industry with key facilities named as the national treasure
related to both national economy safety and the national defence safety and plays
an irreplaceable action on the national important large equipment industry.
In the period of Tenth “Five Years Plan”, the enterprise
catches the opportunity to rejuvenate the northeast senior industrial base to improve
in force the important technical reform construction items. Nearly 200 million Yuan
RMB is invested to move the pottery; enclose the pottery road; reunite the plant
ground to be a compete one; rebuild the metal welding sub plant building; expend
building of the air conditioned assembling
workshop、heavy-duty machine assembling and machining workshop;
add 60 sets of important facilities and devices such as the CNC milling and boring
machine、large external grinding machine and the CNC gear grinding
machine; resume the resin sand production line; continuously perfect the computer
integration manufacture、build
up the enterprise inner local area network and become the main demonstration enterprise
of CIMS program. The technique center has been assessed as the national technique
center and the products have passed the international quality authentication.
Advantage of the products
The enterprise has achieved historic outstanding
achievements on CNC machine developing and creates “multi-firsts” for the Republic.
The first CNC vertical milling machine in our state was developed in 1958 by cooperating
between the enterprise and Beijing Machine Institution, which opened the first page
of developing history for Chinese CNC machine; the first heavy-duty floor-type milling
and boring machine in our state was designed and developed in 1974; the first CNC
Plano-milling machine in our state was developed in 1975; the first heavy-duty CNC
floor-type milling and boring machining center in our state was developed in 1993;
the first heavy-duty CNC multi-link press production line in our state was developed
in 1994 .
The leading products of our company are: the heavy-duty
floor-type milling and boring machine (CNC type and the general type included)、the automatic metal forming machine, the technology
and the productivity of which are on the top position in tour state. The engineering
level of heavy-duty mechanical press and the milling machine product is on leading
position in domestic industry, the output and production scale of which is on the
second position in the state. The outstandingness of the products is “heavy-duty”.
The production value rate of the heavy-duty、super
heavy-duty machine tools reached 80% and of the heavy-duty metal cutting machine
jumped to the first position in the same business in China in 2005.
——Heavy-duty milling and boring machine products
Recently, we take the slogan
“equip
China
with our equipments” as our responsibility, insist on initiative innovation in our
own hands, develop in force the most competitive products with our own patent. We
have made great breakthroughs in many key technical fields that strengthen the power
of our nation and turn back the import of machine tools. Take developing the key
heavy-duty CNC products urgently needed by national defense and military industry
and other national principal industry— the CNC floor-type milling and boring machine
series as the research direction. We have acquired the core technical advantage
to develop the heavy-duty CNC products; the output and CNC machine production value
rate get increased in large scale. The enterprise has become the national heavy-duty
floor-type milling and boring machine manufacturing base occupying the most market
with the most variety of products and has the best ratio of performance and price,
products of which stand for the state manufacturing capacity. Because the main parts、the accuracy and the function
of the floor-type milling and boring machine have closed to the national level meanwhile
the price is half cheaper than the same product in abroad, so we have gotten 90%
of the bids that many famous manufactures in and abroad attended and our products
have gotten an absolute vantage status since the latter half year of 2003. At present,
we have produced more than 300 Pcs of heavy-duty floor-type milling and boring machines
occupied 80% of the domestic market, more than 100 of which are served for the national
defence and the instruction of the military industry. For example, TK6925,
super heavy-duty CNC milling and boring machine developed for Wuhan Shipbuilding
machinery factory to machining the vessel propellers is the largest product among
the domestic same variety of the machine, which boring spindle diameter is
250mm
, vertical travel is
5m
and longitudinal travel is
18m
. It can move in 4 axes simultaneously and controlled by 9 axes. The State Economic and Trade Commission has listed the
contraposition-type milling and boring machine produced for Inner Mongolia No.1
Machine Tool Works to machining armor tank chassis frame on the great important
technical equipment innovating developing item. In 2006, we plan to produce 100
sets of heavy-duty floor-type milling and boring machine. The producing cycle for
one pcs is 3 days, which creates the most productivity of the heavy-duty floor-type
milling and boring machine in the world.
——Heavy-duty CNC press machine
The state-supported products
that replaced the import products are key facilities which are used in motorcycle
and automotive industry to press lids. We have produced the crank-type mechanical
press and the CNC multi-link mechanical press by importing technology of Komatsu
Japan
and Erfurt Company
Germany
. The level of our products is advanced domestically. The ratio to share the domestic
market for our press products ranked at the second. We have provided more than 200
sets of mechanical presses with different specification for the large domestic automobile
manufacturer, among them two pressing production lines with capacity of 150000 cars
for FAW-VW are included which are composed of 12 sets of CNC multi-link state-of-the-art
presses.
——Metal
forming machine
This enterprise is the developing and producing
base in our state for the automatic press machine. The output and the technical
level are on the leading position all the time.
Qiqihar
automatic metalforming machine research institute, the state automatic metalforming
forming industrial technique resided in which is located in company’s yard. The
large automatic metalforming machine products share 80% of domestic market.
——Milling machine
Qier Machine Tool Company as the pioneer
to produce milling machine, upgrades the traditional product that is well known
as the domestic name brand. It has become the enterprise to produce the milling
machine with the most specifications and varieties.
Technical cooperation
The enterprise emphasizes on international
cooperation. Through cooperation, we bring in the design and manufacturing technique
for produce the floor-type milling and boring machine center from Innse Company
Italy, the large scale Plano-machine for machining five planes from Homma Company
Japan, CNC automatic metal forming machine from Sakamura Japan, the heavy-duty CNC
hydraulic press from AP&T Company Sweden and other famous machine tool enterprises.
We can offer series products with independent initiative innovation on our own hands
by absorbing the imported techniques and further design.
Enforcing
the combination between production、study
and research, this company has developed cross machine tool, CNC twisting machine
tool, top grade facilities for national defense, through cooperation with Tsinghua
University, Harbin Institute of Technology, Yanshan University and Hebei Institute
of Technology to speed up the configuration adjustment of the products thus greatly
enhanced the developing and manufacturing engineering level and capacity for CNC
machine tools. We can provide 10 series products approx. 400 varieties, 80 of which
respectively win the national, provincial and civic technical progress prize and
excellent new product prize. We are building the high-tech development base in
Qinhuangdao
city. Also we have signed the joint venture contract with Wafangdian Machine Tool
Company and Sedin-Schiess Company
Germany
. In 2004, we purchased the state-owned stock right of Sanming Machine Tool Works
Fujian Province.
Economic target
We fully enhance the competitive ability and increase economic growth at a very
high-speed. The main economy target grows at the average speed over 80% per year,
40% higher than the speed in the same field. The target of production value per
capita is on the former position in this field. The gross production value in 2005
is 10 times greater than in 2001; the selling income is 7 times higher than in 2001.
We have 1.1 billion Yuan RMB contracts on hand. The level of the employees’ income
is 10 times than in 2001. We plan to finish the industry gross product value of
1.8 billion Yuan RMB in 2006.
Reform and Recombination
The Party’s Sixteenth
National Congress puts forward the strategic decision to rejuvenate the northeast
senior industrial base. Under the support of the policy, the leading group of our
enterprise caught the opportunity, contact with governments at different levels
and finance department, take one year and made a great deal of works, which made
the senior No.2 Machine Tool Works first enjoy the favored policy in Heilongjiang
Province and among the domestic same industries in January 2004 to bankrupt approved
by the State Council.
The main problem
troubled this enterprise after bankrupting is how to take care of the employees
properly, how to ensure the enterprise and society political stabilization meanwhile
making a strong base for the reformation and combination. Last July, premier Wen
made two important indications focusing on developing the equipment manufacturing
industry. The CNC machine tool industry was formally listed as one of the 16 special
developing items in Eleventh “Five Years Plan ”. Under the promotion, China Development
Bank as the national bank on their own initiative built the heavy-duty CNC machine
Group with loan in accordance with the policy according to the state strategic deployment
for revivifying the equipment manufacture and the policy to accelerate the development
of the CNC machine industry. Now Qier Machine Tool Company has gotten the sum of
450 million RMB from the bank to support the reformation and the subsequent development
for them.
The
establishment of Chinese heavy-duty machine tool Group that China Development Bank
attends to build has a significant meaning. It is the realistic choice to carry
on the strategic decision for revivifying the equipment manufacture industry and
also the important measure to maintain the national economy and defense as well
as to realize “the state strategy”. The property owned by the state not only can
be kept avoiding losing, but also is important concrete measure to establish modern
enterprise system and realize multi entity possessing the property on the promise
of that capital owned by the state held the company’s stock. It is the first creating
in our state to reform the enterprise owned by the state that the state bankrolls
and China Development Bank take part in it, which has pointed the direction for
reforming the large enterprise owned by the state. This practice was carried out
firstly in Qier Machine Tool Company.
To ensure the
reformation and recombination going smoothly, the enterprise takes opening the mind、changing concept、intensifying educating
concerning on the reformation as the key work for the party committee. The enterprise
propagandized the meaning and the policy of the reformation to the employees by
many ways, which improved the employees’ realization for the necessity and significance
of the reformation、enhanced the employees’ endurance for the reformation、made the party members and the employees properly
deal with the relationship between the individual benefits and the collective benefits
and devoted to the reformation activity. According
to the relative policy, we insist on the principle that to run the enterprise from
the benefits of the employees under the process of taking care of the employees.
The enterprise fully considered the employees benefits and provided the installation
grant and the owed salary etc. The laid off people and the retired people got good
care and they all satisfied with the consoling project. The other employees change
their state-owned identity and bought the share voluntarily. By now the new combined
enterprise has been running and the origin enterprise has become a subsidiary company
of the new enterprise that its stock is state owned. It is waiting to joint the
China
heavy-duty machine combined company.
After the reformation and
recombination, the enterprise will take the slogan “equipped with
excellent facilities、produce first class product and establish number one
enterprise” as the aim. On the development of the product, we will be guided by
the demands of important industries in the state, take developing new CNC product
as the key point, make the most use of the advanced technical platform of the CNC
machine in the world, increase the investment amount in science and technology,
improve the innovating and development ability, develop the new product of the CNC
machine and the metal forming machine, which help us to compete with other products
in the same field and build up our own international brand. On technical innovation,
we enforce to exploit the key technical skill and adopt new type of functional parts.
Under the support of China development bank, we increase investment amount of technical
reformation, improve the technical level and equipment level, perfect the construction
of the national technical center, strengthen the combination of the produce、study and research
and the technical cooperation with other provinces and other countries.
This time the
China development bank and investing company help Qiqihar No.2 machine tool works
successfully carry out the system reformation of the state owned enterprise, change
the state owned identity of the employees’ with the input of the soft loan, which
injects the energy to our enterprise, open a new road for the reformation and recombination
of the enterprise and maintain the social stabilization.
Future program
The combined company has determined the developing line
during the Eleventh Five year Plan: make the best use of the national policy of
revivify the northeast senior industrial base and develop the industrialization
of CNC machine; insist on the technical progress; continuously improve the designing
level、equipment level、scientific
management level and the integrative strength through innovating the system、technology and management, provide advanced technology
and complete equipment for the national defense、military
industry and national important construction. We accelerate the industry structure
adjustment and the property right reformation; promote the coordination and the
recombination of the principal part and the corn industry; carry on the reconstruction
on important technology; accelerate the industrialization base construction of the
heavy-duty、new、middle
and top grade CNC machine; build up the name brand in and abroad; make the Qier
machine tool company become the world famous modern enterprise with international
competitive power.
To 2010, we plan to realize the gross aim
that the industry gross production value can reach to 5.57 billion RMB and the production
value per capita can reach to over 1 million RMB. The productivity of various machine
tools is 4267 sets. The sale income can reach to billion RMB and realize 1.25 billion
RMB profit and tax. The gross investment for technical reconstruction is 2.69 billion
during the eleventh "five years plan". The average increasing speed per year of the
production value is over 40%. The production value of CNC machine can reach to over
80%. To 2010 we will earn $125 million through export. The export production value
can reach to 20% of the gross value.
During the Eleventh "Five Years Plan,” the general strategic
aim of the enterprise is that to build up the largest、the
most advanced heavy-duty CNC machine manufacture with the strangest competitive
ability— the core subsidiary company of China CNC machine company.
To 2010, the heavy-duty machine products of the enterprise will have outstanding
advantages. The production value will be the No.1 in the state. We will realize the target to construct 3 bases and 1 center that is
the international heavy-duty CNC machine manufacture base; the national modern forming
technology researching and developing industrialization manufacture base; the national
modern CNC machine industrialization manufacture base and the national enterprise
technology and engineering center. To create world top-ranking heavy-duty CNC machine
manufacturing enterprise is our great aim. We provide a great lot of modern equipment、top grade CNC machine products for national important
items and national defense construction by set and by line. The products face to
the national and international markets. We will become the enterprise which products
level、management level and equipment level reach to the international
advanced level and the economic profits、the
gross productivity near the advanced level of the developed countries in this field.